Complete Black Pedal Tray Kit – Sim Rig Size Configurator

The complete pedal tray kit with size configurator is a robust, ready-to-install solution designed for Sim Racing cockpits made from structural aluminium profiles. The product allows the overall external dimension of the pedal tray to be specified, making it possible to match the kit to the width of an individual Sim Rig structure.

The kit creates a stable base for mounting pedals and allows the forces generated during braking, acceleration and clutch operation to be transferred correctly to the cockpit structure. The construction, based on a wide 40160 profile, a 4080 profile and two steel side plates, is suitable for standard pedal sets as well as more demanding systems equipped with stiffer springs, elastomers or load-cell pressure sensors.

The pedal tray uses two black Series 40 aluminium profiles: 40160-BLACK and 4080-BLACK. Both profiles are cut to the dimension resulting from the configurator and supplied with prepared M8 tapped holes, allowing them to be connected directly to the steel side plates.

The profiles are black anodised, while the two side steel pedal plates are 5 mm thick and powder coated in black. The consistent colour scheme complements black Sim Rig cockpits and other components of the setup.

Overall Pedal Tray Dimension Configurator

When placing an order, enter the required distance between the uprights in the configurator. This is the final dimension of the set after the profiles and the two steel side plates have been assembled.

The length of the 40160-BLACK and 4080-BLACK profiles is automatically reduced by the combined thickness of the side components. Both profiles have the same length, calculated using the following formula:

Length of each profile = selected overall pedal tray dimension – 22 mm

Configuration examples:

• for an overall pedal tray dimension of 500 mm, you will receive a 478 mm 40160 profile and a 478 mm 4080 profile,
• for an overall pedal tray dimension of 600 mm, you will receive a 578 mm 40160 profile and a 578 mm 4080 profile,
• for an overall pedal tray dimension of 700 mm, both profiles will be 678 mm long.

Enter the dimension of the fully assembled kit in the configurator, not the length of a single profile. The maximum value available in the configurator is 1500 mm.

Rigid Sim Racing Pedal Tray

The 40160 profile provides a wide and rigid mounting surface, while the 4080 profile completes the structure and allows the pedal mounting method to be adapted to the pedal design and mounting-hole pattern.

The combination of the two profiles and steel side plates creates a stable structure suitable for mounting pedals used in racing simulators. The wide 40160 profile helps reduce tray deflection, while the multiple mounting points help distribute the load created when the brake pedal is pressed.

Both profiles feature 8 mm T-slots. Mounting the pedals in the profile slots allows the fasteners to be moved and adjusted to the mounting-hole pattern of the selected pedal set before final tightening.

The final rigidity of the setup also depends on the construction of the complete cockpit, the way the profiles are connected and the correct tightening of all mounting components.

Adjustable Pedal Position

Mounting the tray in the cockpit profile slots allows its position to be adapted to the user’s height, seat position and preferred driving posture. Before the mounting components are fully tightened, the kit can be moved along the structure and positioned at the required distance from the seat.

The arrangement of the steel plates and mounting points also allows the height and angle of the tray to be adjusted within the range permitted by the cockpit structure. This makes it possible to create a suitable position for GT, rally, endurance and other Sim Racing configurations.

Once the correct position has been selected, all screws should be tightened gradually and evenly on both sides. Before driving, check that the tray does not move under pressure and that the pedals are securely mounted.

Pedal Set Compatibility

The configurable Sim Rig pedal tray can be used with many popular pedal systems mounted from above or below. The exact installation method depends on the mounting-hole pattern, mounting direction and components specified by the manufacturer of the selected pedal set.

Examples of pedals mounted from above include:

• Fanatec ClubSport Pedals V3,
• Fanatec CSL Elite Pedals,
• Heusinkveld Sprint,
• MOZA CRP2 and MOZA SR-P,
• Simagic P1000,
• Simagic P2000 with a suitable base plate,
• Simgrade R7,
• selected Tilton, Meca, Imsim and SimCoaches pedal sets.

Before purchasing, compare the mounting-hole pattern of the selected pedal set with the mounting options provided by the 40160 and 4080 profiles. An additional plate, adapter, bracket or other mounting component may be required for non-standard pedal systems.

Key Features of the Pedal Tray Configurator

• Type: complete configurable Sim Rig pedal tray kit
• Configurable parameter: overall external pedal tray dimension
• Maximum configurator value: 900 mm
• Profile length: selected overall dimension minus 22 mm
• Structural profiles: 40160-BLACK and 4080-BLACK
• Profile series: Series 40
• Slot width: 8 mm
• Profile finish: black anodised
• Side plates: 2 steel pedal plates
• Plate thickness: 5 mm
• Plate finish: black powder coating
• 40160 profile preparation: 8 M8 tapped holes
• 4080 profile preparation: 4 M8 tapped holes
• Total number of tapped holes: 12× M8
• Mounting components: black M8 screws, T-slot nuts and spacers
• Adjustment: tray position, distance and angle within the range of the cockpit structure
• Pedal mounting method: from above or below, depending on the model
• Application: custom structures and Sim Racing cockpits
• Benefits: custom sizing for the rig, high rigidity, stable mounting and adjustable ergonomics

Kit Contents

The complete kit includes profiles prepared according to the dimension entered in the configurator, steel side plates and the components required to assemble the pedal tray and attach it to the cockpit:

• 1× 40160-BLACK – length according to the configuration + 8× M8 tapping
• 1× 4080-BLACK – length according to the configuration + 4× M8 tapping
• 2× 5 mm steel pedal plate
• 16× ISO 7380-M8x20 BLACK
• 4× 8-4-M8.40
• 4× M8-20-5 – 5 mm thick spacer

Screws, T-slot nuts, brackets, plates or adapters required to mount a specific pedal set must be selected separately if they are not supplied by the pedal manufacturer or ordered as additional components.

Installing the Complete Pedal Tray

The 40160-BLACK and 4080-BLACK profiles are supplied with prepared M8 tapped holes, allowing them to be connected directly to the steel side plates.

1. Connecting the plates to the profiles: position the two steel plates on the sides of the 40160 and 4080 profiles, align the holes with the tapped holes and connect the components using 12 black ISO 7380-M8x20 BLACK screws.

2. Preparing the cockpit mounting: place four 8-4-M8.40 T-slot nuts in the appropriate side slots of the Sim Rig structural profiles.

3. Installing the spacers: place four M8-20-5 spacers between the pedal plates and the cockpit structure according to the mounting arrangement.

4. Securing the pedal tray: attach the complete module to the structure using the remaining 4 ISO 7380-M8x20 BLACK screws and the previously installed T-slot nuts.

5. Adjustment: before fully tightening, set the required distance, height and angle of the tray relative to the seat.

6. Installing the pedals: attach the pedals to the profile slots using components suitable for the specific model and mounting method.

Tighten the screws gradually and evenly on both sides of the structure. After installation, check that the profiles and plates do not move under pressure and that the pedal cables are not under tension, trapped or exposed to contact with sharp edges.

Benefits of the Configurable Pedal Tray

• allows the overall pedal tray dimension to be specified,
• can be matched to the width of an individual Sim Rig structure,
• creates a stable pedal base for a simulator cockpit,
• uses rigid Series 40 40160 and 4080 profiles,
• features two 5 mm thick steel side plates,
• the profiles are supplied cut to size and tapped,
• allows many popular pedal systems to be installed,
• supports top- and bottom-mounted solutions,
• allows the pedal position to be adjusted relative to the seat,
• helps reduce deflection during heavy braking,
• mounts directly in the cockpit profile slots,
• allows the position or configuration to be changed later,
• includes the components required to assemble the tray and attach it to the rig,
• black profiles, plates and screws provide a consistent appearance,
• is suitable for home and professional Sim Racing setups.

Applications of the Pedal Tray Configurator

The complete black pedal tray kit with configurator can be used when building a new cockpit or upgrading an existing Sim Racing setup.

The configurator is particularly suitable for:

• cockpits with a non-standard width,
• custom structures made from aluminium profiles,
• GT, rally and endurance cockpits,
• rigs with load-cell pedal systems,
• upgrading a standard pedal mount,
• building an adjustable pedal tray,
• home and professional training setups.

The complete black pedal tray kit with size configurator is a practical solution for users looking for a rigid, adjustable and professionally finished base for mounting pedals in a Sim Racing cockpit. The custom-prepared 40160-BLACK and 4080-BLACK profiles, 5 mm steel plates and prepared M8 tapped holes make it easier to build a stable setup adapted to the rig structure and the driver’s position.